Why choose a nozzle cleaning machine?
The needs of the development of electronic manufacturing industry:
1. Component miniaturization: The rapid development of the electronics industry makes components more and more miniaturized. 0402 and 0201 components are becoming more and more common and used in large quantities, and smaller components will appear soon. The miniaturization of the components is bound to require the corresponding pick and place nozzles to be miniaturized, which brings difficulties to the cleaning of the nozzles. If the large nozzles can also be cleaned with alcohol, the method of fine needle through-hole can be used for cleaning. , then now the small nozzle is only a few microns in diameter, and it is impossible to do anything. When the blockage occurs, it has to be scrapped.
2. Smaller spacing: The current electronic equipment requires smaller size and more powerful functions, so the components on the circuit board are getting denser and smaller, and the spacing is getting smaller and smaller. Large, but now it may set foot on the neighbor's site, resulting in an increase in the rate of defective products.
3. Influence of lead-free: Due to the good activity of lead, if there is a slight deviation in the patch, it can be corrected after reflow soldering, but after lead-free, the activity of copper is greatly weakened. If the patch is deviated, then There is no chance for correction.
4. To sum up, the precision of the patch is required to be higher and higher, and the difference may be a thousand miles away. The design accuracy of the placement machine is quite high, but due to the influence of various factors, its performance is greatly reduced, and the uncleanness of the suction nozzle is also an important factor.
Economic benefits:
1. Reduce nozzle acquisition costs
The scrapping of suction nozzles is often caused by excessive dirt or related accidents. The problem can be solved fundamentally after using this machine. The original nozzles are expensive, mostly more than 1,000 yuan. In the long run, the economic benefits are considerable.
2. Reduce unnecessary labor
The traditional cleaning method requires a lot of manual processing. After using the TNW-12RF, there is no need for a special person, and it is all done by the machine.
3. Reduce product defect rate
The unclean suction of the suction nozzle is not strong, and it is easy to cause the sliding of components and the occurrence of material throwing, resulting in an increase in the defect rate of products.
4. Improve SMT production efficiency
Proper cleaning keeps the nozzle working in a brand new state, avoiding identification errors and greatly increasing productivity.